I don't have a PS3 Eye, but looking at pictures of it, it looks like the two housing halves are essentially flat around the edges where they meet. Would it not be possible to sandwich a piece of plexiglass or something similar between two cameras, and just use longer screws if necessary to hold it together?
Here's an interesting excerpt from a forum post I found (
http://nuigroup.com/forums/viewthread/2953/#18516) regarding the removal of the IR filter, and what happens even with an IR pass filter:
The second thing that I discovered upon firing it up post surgery is that the rear most element was indeed an IR filter. The camera picks up more IR than it did with its filter in place (although out of the box the camera had no trouble seeing to at least 900 nm before, albeit with lower sensitivity than my real IR 850-tuned camera.)
But now, even with an 800 nm and above passing filter in front of the lens to block all visible light, I’ll bet I can spot neutrinos!. It’s so bright as to be unusable. Who needs an IR source - everything seems to be emitting it. Any light from a projector hitting my touch screen (even with the projector having an IR blocker over the lens) blooms the camera (which, remember, still has the that 800 and above passing filter taped in front of the lens.)
If I hold the original IR blocking filter in front of the lens instead, it brings the levels back to what I would expect for a normal camera.
Even with the projector off, and barely enough light in the room to see; through the PS3 cam, it’s like daylight.
Going to try an 850 or 900 nm and above passing filter instead of my 800.
Also going to try to reinstate the IR filter to check focus. Now that it’s out the IR filter does look flat so it shouldn’t have anything to do with the focal distance.